Manufacturing Process Design, Senior Leader
AmbarnathFull-time15–27 yrsPosted 3 months ago
Leadership mechanical and production role at Vertiv in Ambarnath. Needs 15+ years and a B.Tech or B.E..
About the role
In this role, you will be responsible for the "Virtual-to-Physical" transition of our Power and Thermal products, serving as the primary bridge between R&D and the shop floor. By integrating Full-Line Balancing with high-fidelity Discrete Event Simulation (DES), you will ensure that our manufacturing lines are mathematically optimized for maximum efficiency long before the start of production.
What you'll do
- Ensure manufacturing constraints, plant capabilities, and automation requirements are integrated into the product DNA before design freeze
- Synchronized Process Design & Bottleneck Neutralization: Drive operational excellence through rigorous Yamazumi modeling
- By neutralizing bottlenecks and bridging disconnected "islands of automation," you will create a seamless
- Capture granular process data—including MTBF, MTTR, and precise step-level cycle times—to virtually "stress test" the production environment and validate throughput…
- Act as the final gatekeeper for manufacturability, identifying assembly risks early to reduce engineering change orders (ECOs) post-launch
What you need
- AutoCAD
- Six Sigma
- Lean manufacturing
- SAP
- Mechanical engineering
- SolidWorks
Good to have
- Kaizen
- ERP
- Power systems
- Data visualisation
- Power BI
- Tableau