Manufacturing Process Design, Senior Leader

About the role

In this role, you will be responsible for the "Virtual-to-Physical" transition of our Power and Thermal products, serving as the primary bridge between R&D and the shop floor. By integrating Full-Line Balancing with high-fidelity Discrete Event Simulation (DES), you will ensure that our manufacturing lines are mathematically optimized for maximum efficiency long before the start of production.

What you'll do

• Ensure manufacturing constraints, plant capabilities, and automation requirements are integrated into the product DNA before design freeze
• Synchronized Process Design & Bottleneck Neutralization: Drive operational excellence through rigorous Yamazumi modeling
• By neutralizing bottlenecks and bridging disconnected "islands of automation," you will create a seamless
• Capture granular process data—including MTBF, MTTR, and precise step-level cycle times—to virtually "stress test" the production environment and validate throughput…
• Act as the final gatekeeper for manufacturability, identifying assembly risks early to reduce engineering change orders (ECOs) post-launch

What you need

• 15–27 yrs of experience
• AutoCAD
• Six Sigma
• Lean manufacturing
• SAP
• Mechanical engineering
• SolidWorks
• B.Tech or B.E.

Good to have

• Kaizen
• ERP
• Power systems
• Data visualisation
• Power BI
• Tableau